At Penn United, mold design and construction plus precision injection molding are almost synonymous. For almost 35 years, Penn United Mold and Tool has been a reliable source for product or prototype mold design and construction to supplying finished molded parts to manufacturers throughout the U.S.
Penn United's capabilities include:
Penn United is a versatile, one-stop total capabilities source...
...from designing and building a mold to your exact specifications...
to producing finished parts or components that meet or even exceed your requirements...
Our stringent quality control and inspection systems meet ISO 9001-2015 standards.
Penn United designs and produces
quality parts for many industries:
Mold Fabrication
White Room Facility for Precision Thermoplastic Parts
Penn United offers a comprehensive range of services beyond mold building and injection molding production. From initial concept to final delivery, our dedicated team collaborates closely with customers to address their needs promptly and efficiently, ensuring the timely delivery of high-quality parts within budget constraints.
Central to our success is our unwavering commitment to quality. At Penn United, every project is treated as custom-made, with each product meticulously crafted by our seasoned mold makers, innovative engineers, and specialists. Our handpicked team of design and manufacturing experts combines traditional craftsmanship with cutting-edge CAD/CAM technology, allowing us to deliver superior results.
This unique blend of expertise empowers Penn United to propose design enhancements and swiftly adapt to engineering modifications or mold adjustments, thus minimizing production delays, preventing late shipments, and reducing overall design and production expenses for our clients.
Moreover, we employ scientific molding techniques and conduct rigorous D.O.E., O.Q., and P.Q. evaluations to validate our molding processes, ensuring consistently high standards of performance and reliability.
Overmolding of medical components such as cannulas is a service Penn United can offer.
Overmolding is commonly used in various industries, including automotive, electronics, medical devices, and consumer products. It offers several advantages such as improved product durability, enhanced aesthetics, better ergonomics, and the integration of multiple functions into a single part. Examples include adding a soft grip to a tool handle, encapsulating electronic components for protection, or creating complex seals and gaskets.
Regularly scheduled machine calibration ensures machine accuracy.
Every one of our machines utilizes support equipment to vary and monitor mold and resin drying temperature.
Gowning area's to white room molding facility.
All molded products are initially packaged in double plastic bags within the White Room. Subsequently, they are transferred to designated cardboard boxes in a separate room, utilizing a passthru door for the transfer process.
DESIGN:
Mold Design
Quality and quality control are integral from the outset of mold design at Penn United. Customer drawings undergo meticulous analysis to ensure compatibility with mold design criteria. The selection of thermoplastic resin is scrutinized to verify that its characteristics align with customer requirements. Factors including shrinkage rate, tensile strength, chemical resistance, wall thickness, thread or rib configurations, and gate locations are thoroughly assessed.
Penn United utilizes SolidWorks for mold design and GIBBSCAM for cutter paths, ensuring precision and efficiency in the manufacturing process.
MOLD FABRICATION:
Mold Fabrication… In-House… In Control
Since all mold fabrication is conducted in-house at Penn United, we maintain continuous control throughout the mold building process. Our rigorous use of state-of-the-art fabrication equipment guarantees that the mold for your part adheres to all specifications, ensuring an inherent and uncompromising quality.
CNC-Vertical Machining Centers for manufacture of mold components and electrodes.
One of two CNC EDM Machines in Penn United’s toolroom.
CNC lathes to assure accuracy and repeatability.
QUALITY CONTROL:
Prototype parts undergo meticulous inspection and evaluation to ensure compliance with drawings and all specifications. Subsequently, we engage in consultation with customer-partners to obtain final prototype approval.
Production parts are run in quantity in a white room within our modern molding facility.
Our dedicated quality assurance specialists meticulously sample parts and conduct comprehensive first-piece inspections using advanced statistical process control procedures and state-of-the-art test equipment. Penn United's inspection protocols adhere to industry regulations, including ISO 9001 standards, ensuring compliance and consistency. Additionally, Penn United is registered with the FDA in Warminster, PA.
A microcomputer-assisted Toolmaker’s Microscope precisely measures dimensions and tolerances to ensure that the finished product meets or exceeds all specifications. Inspection equipment includes:
Penn United Technologies, Inc.
1756 Stout Drive | P.O. Box 2926 | Warminster, PA 18974
Phone: 215-675-2945 | Phone: 215-675-2976 | Fax: 215-975-0468
Contact us today for more information or to request a quote.
Headquarters
799 North Pike Road
Cabot PA, 16023
tel: 724-352-1507
fax: 724-352-4970
© 2022 Penn United Technologies, Inc. All Rights Reserved.